Castings

Unique Features:

  • We will design roll as per customer requirement and provide permanent solution to rolling mill problems
  • Collaborative projects to improve / optimize the roll performance
  • Timely delivery
  • Transparent & open relationship

Facilities at Bhuwalka:

Molding

  • Chills for uniform & wear resistance roll surface. Improves life of roll

Melting

  • Required chemical composition can be achieved with Induction furnaces of 6MT – 2Nos, 2MT – 2Nos & 0.5MT – 1No
  • Having melting capacity of 70MT per day

Heat treatment

  • Annealing, Normalising, Hardening & tempering processes in-house having 18MT oil fired furnace & 5MT electrical heated furnace

Machine shop
Having capacity to supply in finish conditions for Wobbler cutting / Required bearing size

  • Heavy duty lathes – 6 Nos
  • Jig mill – 1 No
  • Horizontal Boring – 1 No
  • Universal milling – 1 No
  • Radial Drilling – 1 No
  • Surface grinder – 1 No
  • Cylindrical Grinder – 1 No
  • Horizontal milling – 1 No

Use of rolls in

  • Rolling / re-rolling mills
  • Rubber industry
  • Printing & paper industry
  • Food processing industry

We manufacture parts used for manufacturing earth moving and mining equipment.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Wheel hub, Brake drums, Differential Casing, Differential Axle Housing, Rollers, Boom Castings, Under Carriage Castings, Connecting Rod Castings, Front Cutting Edges, Side Cutting Edges, Tooth Castings, Sprocket, Blow bars, Hammers, Bowl Mill Castings, Crushing Rollers etc

We produce a number of components that are used to manufacture products used in the Defence Industry.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

End covers, Hatches, Idlers, Rollers, Running gear, Base, Dead weight, Fly wheel, Anvil & Gear housing, Castings required for Ship Industry etc

We produce a number of parts that are used for manufacturing general engineering products.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Anvil, Column, Jolt Table Swing Arm, Gear boxes, Flanges, Covers & Fly wheel, tyre/ rubber manufacturing machineries castings

We manufacture a number of parts used for Railways and Locomotive Engines.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Intermediate housing, Cross Beams, Buffers base, Plunger Housing, Axel box housing, Big bolster, Magnet frames, Cast Wheels etc

We manufacture a number of parts used in hydraulic equipment sectors.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Housings, Pneumatic/ Hydraulic Cylinder Castings, Spring Housing, Hydraulic Press Piston Casting, pulleys, Gears etc

We manufacture a number of products used in integrated steel plants, steel rolls and other sectors.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Steel Mill Rolls, Ingot Moulds, Wheels for Slag Cars, Ladles, Wheels for Bogie, Steel & Slag Transfer Cars, Platform Castings, Carrying Rollers etc

We also produce a number of parts used for gears and gear boxes.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Gear boxes, Gear wheel, Secondary Gear Boxes, Gear Mounting Flanges, Output Flanges etc

We manufacture parts used in windmills.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Bearing housing, Hubs, Beam Castings etc

We produce components used for manufacturing printing machines as well. The weight range lies between 0.5 to 3 MT for medium to big products and from 0.01 to 0.5 MT for small products.

Medium to Big: Platens, Main base, Feeder frame, Legs – LH & RH, Plate Cylinder, Del. Frame

Small: Knife holders, Head stock, Tail stock, Plate Cylinder, Housing, casings

We manufacture a number of machine tool castings.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Bed, Column, Table, Cross Slide, Head stock, Tail stock, Saddle, Knee & Spindle Housing

We manufacture a number of valves and pumpcastings.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Butterfly Valve Body, Disc, Gate, Globe Valve Bodies, Bonnets, Wedges, Pump Casings, Impeller & Rotors, Bowls & Diffuser etc

We manufacture a number of infrastructure & construction machineries

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Castings required for Stone Crushing, Coal Pulvizers, Thermal Power Plants etc

We manufacture a number of components used in Sugar and Cement Mills.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Cane knives, Cane cutter, Fly wheel, Rollers, Sprocket, Bearing Housing, Mill stand, Headstock & pinion, Mill liners, Rake wheel, Diaphragm plate, Nozzle ring segment, Air guide cone, Gear Wheels, Supporting Rollers, Carrying Rollers, Cement Mill Liners etc

We also manufacture a number of products used in plastic industries.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Blocks, Plastic injection table, Tool blocks & Die blocks, Crank shaft, Frames, Base casing, Housing etc

We produce a number of parts used in the Mining and Mineral Sectors. The weight ranges between 0.01 to 5 MT for medium to big products.

Medium to Big: Impellers, Wear rings, Pallet assembly & gear housing, Jaw plate, side plate, Toggles, Impact blocks, Blow bars, Scrubber liner, Log washer, Classifiers, Inner & outer shoes, Boel,Mantle, Tooth points, Track pads, Slurry pumps, Ball mill liners, Apron pan, Crusher disc, Screen plate, Cage bar, Lower journal housing, mill bottom, Vane liners, Oil burner diffusers.

We also produce a range of parts used in the automobile industry.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Cast Crank shaft, Axel housing, Adaptor plates, Bottom caps & housing, Fly wheel housing, Crank case, Front & Rear Hubs, Break drums, Brackets, Carrier housing, Steering box, Mounting bracket, Bogie Bracket etc

We produce parts used in the power and energy sectors.

The weight range:

  • 50Kg to 6000Kg in Cast Iron FG200, FG260, FG300
  • 50Kg to 5000Kg in SG Iron 400/12, 500/7, 600/3
  • 50Kg to 4000Kg in Steel, Plain Carbon & Alloys Steel

Some of the products we can manufacture include:

Intermediate housing, Bearing block, Arms, Hubs, Support frame, Hollow Steel Balls, Coal Pulverizing Cast Components, Ni Hard Rings, Wear Segments etc

We manufacture components used for compression and compression engines. The weight range lies between 0.5 to 3 MT for medium to big products and 0.01 to 0.5 MT for small products.

Medium to Big: Crank shaft, Forks arm, Housing, Bearing & Covers

Small: Housing, Bearing & Covers